Emabond Welding Solutions


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Ultrasonic Welding

With Ultrasonic plastic welding the thermoplastics to be joined use heat generated from a high-frequency mechanical motion that is perpendicular to the surface at a chosen frequency, amplitude and pressure which results in frictional heating. It is accomplished by converting high-frequency electrical energy into high-frequency mechanical motion. That mechanical motion, along with applied force, creates frictional heat at the plastic components' mating surfaces so the plastic material will melt and form a molecular bond between the parts.

Emabond Welding is a Superior Alternative to Ultrasonic Welding

The Emabond process offers unique advantages when compared to Ultrasonic Welding for example:
  • Non-contact process that does not generate particulate or contamination and eliminates risk of marking the A-surface
  • Will not physically damage internal components
  • Can achieve higher physical strength properties
  • Not limited to small parts or small cross sections
  • Can join highly filled plastics; e.g. 30% and greater glass filler, talc, other fillers
  • Shear joint design offering thinner cross-sections compared to a wider butt weld resulting in improved joint space packaging
  • Does not require a tab or boss to weld
  • Can join certain dissimilar materials as well as elastomeric materials
  • Can join 3D geometries
  • Can perform multiple welds simultaneously
  • Can be incorporated into a dynamic welding process by moving the part during the welding process

> View Information on Emabond Electromagnetic Welding


Emabond SolutionsTM - Global Headquarters & Innovation Center • 1797 Atlantic Blvd. • Auburn Hills, MI 48326

Phone (main) 248-481-8048
• Customer Service csr@emabond.com

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