Emabond Welding Solutions

 

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       May 7th - 11th


     


  Large Welder

   - 5kW Complete System

 

Major Features

Benefits

 

High Frequency Generator

                  

                                              

  • Solid State 
  • 5kW generator incorporating Power Factor Corrected DC Switch
  • Matching Output Network and Controller                              

 

Press

 - Unitized frame and press structure to accommodate interchangeable work coil fixtures

  

 

 

  • Safety light curtain guarding the operator side of the machine, fixed guards provided to offer perimeter guarding 
  • Aluminum system base plate incorporating mounting for application specific tooling.
  • Part in place detection - preventing cycle without properly positioned assembly
  • Dual pressure sequencing for low - high pressure clamping
  • Single opti-touch start circuit with emergency stop button
  • Press motion encoder feedback to control logic for Emabond process displacement sensing
  • Optional Motorized part rotation device
  • Optional Part Indexing for multiple welds
  • Fully integrated Control and Power Supply Rack Enclosure

 

Tooling

 - Work Coil / Weld Fixture

  

 

 

  • Designed specifically for your assembly incorporating recommended Emabond joint design 
  • Integrated work coil fixture and quick-change base

 

System Controls

 - Including Automation Direct Model 205 PLC Controller

  

 

  • Provides a totally self contained machine sequence logic including safety monitoring
  • 6" Color HMI Operator Panel providing real-time visual machine status and diagnostic information
  • Optional at extra cost: Data acquisition capability - ability to connect the Emabond welding station to a standalone PC or a network server for data logging.  Includes externally located Ethernet port, Ethernet card, and data logging software.  This option will provide for capturing of weld cycle key variables including heat time, forward and reflected power, and weld displacement.

  

 

 

 

Water Cooling 

 - For generator and copper work coil

  

 

 

  • Refrigerated Chiller - for cooling 5kW Solid State Generator & application specific work coils
  • Refrigerated 18,000 btu/hr. self contained for all water cooling requirements

 

 

 

 

 

 

 


Emabond SolutionsTM - Global Headquarters & Innovation Center • 49 Walnut St. • Norwood, NJ 07648

Phone (main) 201-767-7400
• Customer Service 201-767-7400 x5568 • Fax 201-767-3608

Contact Us with General Questions